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Behind the Scenes at 5 Top Candy Factories | UNWRAPPED | Food Network
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welcome back to unwrapped I'm Mark
Summers sorting through lots of
Halloween treats how about gummies
they're a standby on the trick-or treat
streets they come in many shapes and
sizes including these creepy crawlers so
right now we're going to go behind the
scenes to see how they're
made gummy gloworm are one of Ferrera
pan Candy's top selling treats they make
the gummies with lots of gelatin Blended
in this machine with corn syrup sugar
and water surprisingly every step is
mechanized the machine does all the
measuring the program will run and it
will say how many pounds of each
ingredient when you hit that amount in
the tank then the valve will close and
the next ingredient will come in fully
automated here they heat the mixture to
240° f
then it's put into a vacuum that cools
it and removes much of the moisture The
Next Step would be to add any of the
color the flavor the juice before we
deposit it and that's done in this huge
machine they call a CFA or color flavor
additive dick now this is a very
critical piece of equipment because it's
measuring out precisely how much color
how much flavor and it's doing it batch
after batch after batch so that every
time you buy a gummy worm you're getting
the same flavor in the same color in
that gummy worm now the colored flavored
mixture is ready to turn into gummy
worms but most people are shocked to
find out how gummies take their shape
the gummy mixture never touches a mold
instead it goes into this white stuff
which has been pressed with a mold into
a gummy shap it's a corn star with a
small percent of mineral oil and if I
wanted to make a gummy hand I'd flatten
it out
press in and then just fill that up with
slurry cool the corn starch is actually
a better mold than a metal pan plus it's
easier to get the gummies out once
they're dry and we use a piston pup and
a nozzle that lines up directly with the
mold and injects the liquid candy into
the
starch they can fill 28 of these boards
a minute which is a total of 6,720 worms
every 60 seconds or 43,000 an hour and
over 95 million a day just in case
you're counting these boards are taken
to a drying room for 18 hours then put
back on the machine to be processed
after the product shakes out of the mold
it goes through a steamer gets it all
sticky and then it will roll in the
sugar acid blend the sugar acid gives
these black forest gummies their famous
sweet and sour taste especially popular
with the Under 12 set after the product
goes through the steamer it's going to
roll in this drum where it's going to
get covered with the sugar acid blend
that gives us the gloworm and sourness
from here we'll convey it up we'll catch
it in boards and send it off to the
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